Implementation help to limit the CO2 emissions of global warming - "wire harness" challenges of aluminized ~
From the evolution of copper aluminum demand to ~ time ~ lightweight car body wave
Since the industrial revolution, human through the burning of fossil fuels such as oil and coal to extract energy, to achieve the economic growth.It is said that now of carbon dioxide in the atmosphere (CO2) concentration compared to before the industrial revolution, increased by about 40% above.With these CO2Give priority to the increase of greenhouse gases from the "global warming", a serious environmental problems.The impact of global warming, such as abnormal climate and sea level rise, the destruction of the ecological system, impact on agriculture and fisheries, lead to a drop in food resources, etc., have appeared in many aspects.Can say global warming is the most important task to human.
In the face of such situation, the world has taken a substantive action, COP3 in 1997 (the United Nations framework convention on climate change (unfccc) third signatories meeting), in order to curb global warming, people signed let obligation of greenhouse gas emissions in the developed countries of the "Kyoto protocol".Although the international convention for the transformation of the industry has a huge role in promoting, but for the main fossil fuels for power car manufacturers and related products, CO2Emissions has become a pressing issue.
In order to achieve the CO2To reduce emissions, inhibition of auto industry began to push for energy consumption, and fuel for the realization of this goal.In addition to the ascension of the combustion efficiency of engine, car body of "lightweight" is indispensable, it has become the industry consensus.In such an environment, sumitomo electric group set out to previously with copper material production of vehicle transmission system "automotive wiring harness," replacement for lightweight materials, aluminum.This is a lightweight car body as the goal of wiring harness "aluminum" attempt.At the same time, this also is the social and global issues of CO2To reduce emissions, and inhibit the challenges of global warming.
Car's lifeline, wiring harness
"Wire harness", refers to the many will be used for power supply and signal communication wires strapped into a beam of a collection of parts.It used for automotive interior connection, will be used in combustion engine running and petrol spark plugs, heating and air conditioning, electric Windows, car lights, stereo, and car navigation products, achieve the function of energy and information conveyed.Is quite so nerves and blood vessels of transmission system of the body.Sumitomo electric集团在第二次世界大战后没多久,就开始了线束的开发和生产。1960年代,受高速经济成长和与之相伴的机动化风潮的影响,住友开始急速地扩大生产。2000年后,住友开始积极地开展企业并购等业务,它成为了住友电工集团的支柱性产品。“随着汽车行业的全球化、以及汽车本身的电子工学化的进展,住友电工在经营中判断线束的附加价值将日益提升,于是采取了积极的扩大方针”(住友电工常务执行役员·清水和志)。但是,当时已经有线束方面的先行生产商存在,开发竞争日益激烈。
For auto makers, on the other hand, the biggest issue is how to deal with rising fuel prices.To solve the subject, lightweight car body, at the same time, vehicle parts should use aluminium - are discussed for a long time for this.The proportion of aluminum one-third for iron and copper, can be said to be overwhelmingly lightsome.Each at the same time the strength of the bulk density is higher than iron and processability as well, so people think it is the realization of transport equipment lightweight one of the most suitable material.In fact, such as radiators and air conditioning heat exchanger, and part of advanced car doors and body parts, such as aluminum using ratio increasing.At the same time, the auto makers began to focus on types.Like the engine and alternator, wiring harness to body weight will also bring huge load.Among them, the wire is copper pieces, so people expect the wire aluminized would greatly promote lightweight car body and fuel-efficient.However, aluminum, progress is not smooth.
"Can ensure the aluminum and copper equivalent reliability?Such concerns have been follow.Is not the lighter the better.Too light, can ensure and copper with equal strength and connectivity?At the same time, aluminium and corrosion problems.After contact with aluminum and different kinds of metal may appear corrosion and rust.Such a difficult problem, is the main reasons for the aluminized takes longer."Members ・ nagano friend Ming (sumitomo electric service)
The challenge of "ALL sumitomo electric" began
Can say in a stalemate the wiring harness of aluminized this subject appear larger progress associated with the signing of the "Kyoto protocol" have a great deal.Affected by this sign, the European countries began to advance together CO2To reduce emissions, the EU to CO2Began to take control.Even do not participate in the "Kyoto protocol" in the United States, are headed by California state, began to advance CO2Emissions control action.In such an environment, the auto industry began to accelerate aluminized subject of wiring harness is discussed in this paper.
On the other hand, it must be noted that copper prices, the market environment changes.Sharply expand China's copper demand which lead to the high prices, for auto makers, wiring harness of aluminized proposition became necessary to control costs.As a result, lightweight and low price for the realization of the goal of aluminium wire bundle, became the wiring harness manufacturer, led by sumitomo electric group, with the subject.Aluminum wire except for overhead transmission line, also used in car battery cable, the wire support large current, conductor cross-sectional area is larger.But the wiring harness multi-purpose conductor cross-sectional area is small, low pressure with aluminum wire.Other company's development by leaps and bounds, auto makers even claimed that "sumitomo electric already behind"."Out on the wire, sumitomo electric how can defeat 'self-esteem, we raised morale" of nagano (above).Each employee will condense together.
Accept the requirements of auto makers, the development of aluminium wire bundle in the autumn of 2006, official development is at the beginning of 2007.In development, from the beginning to sumitomo electric group "ALL" the appearance.Namely, sumitomo electric, sumitomo denso, automatic network institute of technology in three companies gather together.Wiring harness aluminized aspects of the subject is very clear.The implementation and the reliability of copper equivalent.Specifically, is to ensure that the strength of the aluminum wire itself (tensile strength) and electrical conductivity (= electrical conductivity liquidity index), the electrical connection in the wires and terminals, reliability and prevent being criticized for a long time of different kinds of metal corrosion caused by contact.
During the development of aluminium wires, a member of the sumitomo electric group -- toyama sumitomo electric also played a big role.The company is the production of various aluminum wire, especially in the area of aluminium, have rich experience in knowledge.In cooperation with the company, responsible for aluminium wire development work is automatic network technology institute otsuka is insured."Everyone has been clear about the development goal, began to work on the development of aluminum wire.The biggest issue is how to meet the requirements of strength and conductivity at the same time.Strength and conductivity in a reciprocal relationship, we need to even improve strength, also won't reduce the conductivity of aluminium alloy new ".
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In order to ensure the reliability of the aluminium wire bundle
~ strength and conductivity to ensure ~